You are correct about the final stage.
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The first stage (low-ish temp) yellows the leaf, while keeping it alive. The second stage wilts (and kills) the yellowed leaf. This halts cellular metabolism, and the metabolic consumption of sugars. The third stage dries the lamina, to avoid strange discoloration that would be caused by high temperatures on damp leaf. The final stage nukes the primary oxidizing enzymes, while it makes the stems crispy dry. The only real flexibility in the duration of the stages is in the first stage, where you hold the temp steady until the lamina is adequately yellowed. Upper leaf may require up to a week to yellow.
This is great info. Thanks, Bob. Looks like my sun curing is pretty much over with. We've got rain coming in for a few days, looks like snow behind that. I've got some leaf part way through sun curing and more still yellowing. I tossed a couple hands of Virginia's in a 170 degree oven yesterday to see what would happen. Did 3 for 15 minutes and 3 for 30 minutes. I've got them hung up to finish drying in the house. Anyone try this before?At 165°F, the primary enzyme is totally denatured. The reason for holding the temp at 165°F is to dry the stems, so that they do not mold. Denaturing the secondary oxidizing enzyme requires going up to 191°F, which alters the taste of the tobacco.
The easy thing is that following the chart (after yellowing) works. And once the leaf has yellowed, you can't open the flue-curing chamber to peek, since that screws up the humidity and temp ramping.
Bob
Howdy Oldfella. I put the leaf in the oven just briefly. One batch for 15 minutes and one batch for 30 minutes. The idea was to kill the enzyme in the Virginias that flue curing typically takes care of. Now it's hanging to finish air drying. I didn't build a flue curing chamber and my window of opportunity to have tobacco outside has pretty much closed, so I thought I might give this a shot and see if any of the sugars would be maintained.@MTnTime, I tried the oven way back to see if it made a difference, it did, so I built a kiln. If I can find the records that I made I'll post them. The downside was that it was too slow.
Oldfella
Thanks pier! I was definitely worried that some of the leaf was drying too fast.Leaves will darken during kilning. Some shade of green on the back of the leaves will disappear too.
I noticed that, while air curing, the higher the relative humidity, the darker the leaf will cure.
pier
Thanks, Bob. Seems like practicing patience and kilning first is probably the right move. It's so exciting watching the leaf evolve, I might be getting ahead of myself.I've made dozens of different batches of Cavendish. My impression is that kilning prior to Cavendish cooking makes a subtle difference in the aromas of the finished Cavendish. I think you can successfully cook Cavendish from fully color-cured leaf, without kilning. But having said that, I always allow color-cured leaf to age a while--sometimes up to a year in the shed--before using it. So newly color-cured leaf may not yield the same results that I see with my leaf.
Bob
Has anyone out there tried using a mini fridge with a heat mat in it as a kiln?
Here’s one:For that matter a 'cooler' instead of mini fridge?
Well that makes a bunch of sense, I reckonA seedling heat mat that could reach adequate kilning temperatures (>122°F to 128°F) would surely kill seedlings. The typical seedling heat mat will reach about 10°F above ambient.
Teeny-tiny kilns can work for teeny-tiny crops, or for eternal queues of leaf from a larger crop.
Bob
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